Predictive Maintenance AI
RDP is building India’s sovereign Predictive Maintenance & Asset Intelligence platform — GPU infrastructure, IIoT analytics software, and validated AI models for equipment failure prediction, condition monitoring, and asset lifecycle optimisation.
Why Predictive Maintenance AI, Why Now
Indian manufacturing loses an estimated 5–10% of production capacity to unplanned downtime. Equipment failures cascade through production schedules, cause quality.
Target Segments
Automotive & Auto Components
CNC machines, stamping presses, paint lines, welding robots, and assembly equipment.
Process Industries
Chemical, cement, steel, and refinery — rotating equipment, pumps, compressors, and.
Pharmaceutical Manufacturing
Clean room equipment, tablet presses, filling lines, and HVAC system predictive analytics
Power & Energy
Turbines, generators, transformers, and grid equipment — failure prediction and asset.
Discrete Manufacturing
Textile, food processing, packaging — conveyor, motor, and production line equipment.
Energy & Utilities
Power generation, oil & gas, mining, water treatment, renewable energy
Full Stack Architecture
Three integrated layers — hardware, software, and AI — purpose-built for manufacturing at institutional, state, and national scale.
INTELLIGENCE — Maintenance AI Models
Failure Prediction · Vibration AI · Thermal Analysis · RUL Estimation · Anomaly Scoring
SOFTWARE — Asset Intelligence Platform
Sensor Gateway · Time-Series DB · CMMS Interface · Asset Dashboard · Alert Engine · ISV Apps
HARDWARE — RDP Proprietary Infrastructure
AI-POD · IIoT GPU Server · Sensor Data Lake · Lossless Fabric · Edge Nodes · HA Cluster
RDP Proprietary Infrastructure
| Component | RDP SKU | Maintenance Role | Key Specification |
|---|---|---|---|
| Compute Node | RDP AI-POD (Rack Scale) | Central AI for model training and fleet-wide failure prediction | 8× GPU per node, NVLink |
| IIoT Server | RDP Mfg AI SKU | Real-time sensor stream processing and equipment scoring | A100 / L40S, HA redundant |
| Sensor Data Lake | RDP NVMe All-Flash Array | High-frequency sensor data, vibration recordings, and thermal images | Up to 500 TB, 10 GB/s |
| Network Fabric | RDP Lossless Fabric | Low-latency interconnect for real-time sensor analytics | 100GbE / 400GbE |
| Machine Edge | RDP Inference Edge | Per-machine AI for local anomaly detection and edge alerting | Ruggedised, DIN-rail mount |
Asset Intelligence Platform
Apache Kafka / MQTT
Real-time sensor data streaming from IIoT gateways and PLCs
InfluxDB / TimescaleDB
Time-series database for high-frequency sensor data storage and query
Grafana + Prometheus
Asset health dashboards, trend monitoring, and alerting
MLflow / Kubeflow
Model lifecycle for predictive maintenance model training and deployment
NVIDIA Triton Server
High-throughput serving for real-time equipment scoring
OPC UA / Modbus
Industrial protocol connectivity for PLC, SCADA, and DCS integration
Failure Prediction AI
Multi-sensor fusion for equipment failure probability with lead time estimation
Vibration Analysis AI
Frequency-domain analysis for bearing, gear, and motor fault classification
Thermal Anomaly Detection
Infrared image analysis for hotspot detection, electrical faults, and insulation failure
Remaining Useful Life (RUL)
Component-level RUL estimation for optimised replacement scheduling
Energy Optimisation AI
Equipment energy consumption analytics, efficiency scoring, and waste detection
Spare Parts Prediction
Inventory forecasting for spare parts based on fleet-wide failure predictions
Pre-Validated AI Models
| Maintenance Domain | Model Type | Application | Performance |
|---|---|---|---|
| Failure Prediction | LSTM + Attention | Multi-sensor time-series analysis for failure probability within 7/30/90 day horizons | 85% accuracy at 30-day horizon |
| Vibration Fault | CNN + FFT Analysis | Bearing, gear, shaft, and motor fault classification from vibration spectra | 92% fault classification accuracy |
| Thermal Analysis | Thermal CNN | Hotspot detection, temperature trend prediction, and thermal anomaly scoring | Sub-degree accuracy, real-time |
| RUL Estimation | Survival Analysis + DNN | Component remaining useful life estimation for cost-optimised replacement | MAE < 15% of actual RUL |
| Anomaly Detection | Autoencoder + Isolation Forest | Unsupervised detection of unknown equipment behaviour patterns | <0.5% false alarm rate |
| Energy Efficiency | Regression + RL | Equipment energy optimisation, load balancing, and efficiency recommendations | 10–15% energy savings |
Deployment Configurations
Three pre-validated tiers — each with hardware, software, AI models, and RDP SLA support. Custom BOQ on request.
Starter
Single Plant / Line
Professional
Multi-Plant Campus
Enterprise
Enterprise Fleet
End-to-End on Sovereign Infrastructure
Complete pipeline from data ingestion to actionable intelligence — every step on RDP infrastructure.
INGEST
EXTRACT
PREDICT
SCORE
SCHEDULE
ORDER
Build With Us · Sell With Us
RDP’s Manufacturing AI platform is designed for India’s ecosystem. We’re inviting technology and channel partners, and direct inquiries from organisations.
Technology Partners
- Certify your PdM AI on RDP GPU infrastructure
- Access sensor simulation labs for model validation
- Joint go-to-market with RDP manufacturing team
- Co-branded solution briefs for OEM procurement
- PLC / SCADA integration support
Channel Partners
- Sell complete predictive maintenance solutions
- Pre-configured IIoT deployment packages
- RDP-backed implementation & SLA support
- Partner margins on hardware + software
- Manufacturing sales training
Manufacturers
- Schedule a PdM AI workshop
- Request a pilot on critical equipment
- Get a custom Bill of Quantities
- Evaluate starter tier on single line
- PLI / Make in India support
India’s Sovereign Manufacturing AI Infrastructure
Make in India Hardware
All RDP systems designed and assembled in India. PLI 2.0 aligned for manufacturing sector.
Production Data Sovereign
Manufacturing data, quality records, and AI models stay on-premise. Zero cloud dependency.
ISO 9001 Certified
RDP infrastructure ISO 9001 certified. Built for quality-critical manufacturing environments.
PLI 2.0 Ready
Production-linked incentive scheme aligned. Eligible for government manufacturing programmes.
5-Year Lifecycle Commitment
Hardware support, AI model updates, and continuous improvement throughout lifecycle.
Full Stack — Single OEM
Servers, storage, networking, software, and AI from one Indian OEM. One BOQ, one SLA.
Regulatory Alignment
| Standard | Scope | RDP Coverage |
|---|---|---|
| ISO 55001 | Asset Management | Asset lifecycle management, risk assessment, and performance monitoring support |
| ISO 9001 | Quality Management | Process documentation, audit trail, and continuous improvement integration |
| ISA-95 / IEC 62443 | Industrial Security | OT/IT security framework compliance for connected factory environments |
| OHSAS / ISO 45001 | Safety Management | Equipment safety monitoring, hazard detection, and safety compliance support |
| IS 14489 / BIS | Indian Standards | Indian standard compliance for industrial equipment monitoring |
| MeitY / PLI | Government Incentives | Make in India qualification for PLI scheme and government procurement |
Projected Impact
| Metric | Before RDP AI | After RDP AI | Impact |
|---|---|---|---|
| Unplanned downtime | 5–10% of capacity | 2–3% of capacity | 50% reduction |
| Maintenance costs | 100% (baseline) | 65–70% | 30% savings |
| Equipment lifespan | Standard OEM rated | 15–25% extension | Extended asset life |
| Spare parts inventory | Over-stocked, 30% waste | AI-optimised | 25% inventory reduction |
| Energy consumption | Baseline | 10–15% reduction | Efficiency gains |
| Data sovereignty | Cloud IIoT risk | 100% on-premise | Zero IP leakage |
Ready to Build Manufacturing AI Capability?
From pilot to production — RDP designs, builds, and deploys sovereign AI infrastructure for India’s manufacturing ecosystem.
Trademark Notice: All product names, logos, and brands mentioned are property of their respective owners. NVIDIA, CUDA, L40S, A100, H100, H200 are trademarks of NVIDIA Corporation. Use is for identification only.
Disclaimer: RDP Technologies provides AI compute infrastructure and does not provide manufacturing process control, quality certification, or safety-critical system guarantees. AI models must be independently validated per applicable BIS and industry standards.
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